Yinkqubo ye-electrochemical enyibilikisa ngokukhetha umaleko omncinci womphezulu wesinyithi, isusa ukungafezeki kunye nokungcola ukuze ivule ukusebenza okuphezulu.
Nazi iingenelo ezi-6 eziphambili zokupholisha nge-electropolish intsimbi engagqwaliyo ezidlula nje ukugqiba okukhazimlayo.
Iingenelo Zokusebenza
| Inzuzo | Inkcazo | Umzekelo weSicelo esiPhambili |
| 1. Ukumelana nokugqwala okuphezulu | Isusa ukungcola kwaye idala umaleko we-oxide ofanayo, okhuselayo omelana kakhulu nokugqwala kunye nokubola. | Izixhobo zamayeza, izinto zaselwandle. |
| 2. Ucoceko Oluphuculweyo kunye noCoceko | Isusa iincopho ezincinci kunye neentlambo apho iintsholongwane zinokuzifihla khona, nto leyo eyenza iindawo ezicocayo zisebenze ngakumbi ngama-97%. | Ifenitshala yegumbi lokucoca, izinto zokufakelwa kwezonyango, ukucubungula ukutya. |
| 3. Ubomi bokudinwa obuphuculweyo | Ilungisa imifantu emincinci kunye neziphene ezisebenza njengezonyusa uxinzelelo, ziphucula ukuqina xa ilayishwa nge-cyclic. | Izixhobo zokufakelwa kwezonyango, izixhobo zeenqwelo-moya, izixhobo zeemoto. |
| 4. Ukulungiswa kweMicro-Deburring ePhakamileyo | Isusa ngokuchanekileyo ii-burrs ezincinci kunye nemiphetho ebukhali kwi-machining, iphucula ukulingana, ukhuseleko, kunye nokusebenza. | Iigiya, ii-splines, imiphetho kunye nemingxuma eyenziwe ngomatshini. |
| 5. Ukungqubana okuncitshisiweyo kunye nokuguguleka | Inciphisa uburhabaxa bomphezulu ukuze idale umphezulu othambileyo, inciphise ukungqubana, iphucule ukutyeba, kwaye inciphise ukuguguleka. | Izinto ezinendawo yokudibanisa etyibilikayo, iindawo zokudibanisa ezitywiniweyo. |
| 6. Ubunyulu bomphezulu kunye nokuPasa | Icoca umphezulu nge-electrochemically, isusa intsimbi efakwe ngaphakathi kunye nokungcola ukuze idale umphezulu ococekileyo, ongenakhemikhali. | Izixhobo zotyando, iindawo ezine-vacuum eninzi. |
1. Ukumelana nokugqwala okuphuculwe kakhulu
Mhlawumbi le yeyona nzuzo ibalulekileyo yokusebenza. Ukucoca nge-electropolishing akugcini nje ngokucoca umphezulu, kodwa ngokusisiseko kuphucula amandla ayo okumelana nohlaselo.
· Indlela yokusebenza: Le nkqubo isusa ukungcola okungaphezulu, isinyithi esifakwe ngaphakathi, kunye nokungalungelelani okunokusebenza njengeendawo zokuqalisa ukugqwala. Okubaluleke ngakumbi, ikhuthaza ukwakheka komaleko we-oxide ongasebenziyo ofanayo, oxineneyo, notyebileyo kwi-chromium (malunga ne-5nm ubukhulu) okhuselayo kakhulu kunemaleko endalo.
2. Ucoceko Oluphuculweyo kunye neempawu zococeko
Kwimizi-mveliso efana namayeza, i-biotechnology, kunye nokulungiswa kokutya, ucoceko aluxoxiswana ngalo. Ukupholisha nge-electro polishing yeyona nto iphambili ebangela uyilo lococeko.
· Indlela yokusebenza: Ngokulinganisa umphezulu kunye nokususa iincopho ezincinci kunye neentlambo, ukupholisha nge-electro kususa iindawo zokufihla apho iintsholongwane kunye nezinye iintsholongwane zinokuhlala khona kwaye zande. Umphezulu ophumayo unciphise ukubola, okwenza kube lula kakhulu ukuwucoca nokubulala iintsholongwane.
3. Ubomi bokudinwa obuphuculweyo
Ukuqina kwenxalenye yesinyithi phantsi koxinzelelo oluphindaphindeneyo (ukudinwa) kubalulekile ebomini bayo nasekukhuselekeni kwayo. Ukupholisha nge-electropolishing kunokuba nefuthe elihle kakhulu.
· Indlela yokusebenza: Iinkqubo zoomatshini kunye nokuvelisa zinokushiya ngasemva imifantu emincinci, iziphene zomphezulu, kunye noxinzelelo olushiyekileyo. Ezi zisebenza "njengezinyusi zoxinzelelo" apho imifantu yokudinwa inokuqala khona. Ukucoca nge-electro kususa olu maleko lwangaphandle lonakeleyo, kuthambise okanye kususe la manqaku okuqalisa.
4. Ukulungiswa kweMicro-Deburring ePhakamileyo
Nangona ingasusi ii-burrs ezinkulu, i-electropolishing isebenza kakuhle kakhulu ekususeni ii-burrs kwinqanaba le-microscopic.
· Indlela yokusebenza: Uxinano lwangoku ngexesha lenkqubo luphezulu kakhulu kwiikona ezibukhali nakwiincopho, ezifana neebharrs. Oku kubangela ukuba zinyibilike ngesantya esiphezulu kunezinye iindawo, nto leyo ewenza zigudiswe kakuhle nangokufanelekileyo.
5. Ukungqubana okuncitshisiweyo kunye nokuguguleka
Kwiindawo ezihambayo, umphezulu ogudileyo uguqulela ngokuthe ngqo ekusebenzeni ngcono koomatshini.
· Indlela yokusebenza: Le nkqubo inciphisa kakhulu uburhabaxa bomphezulu (iRa) wesinyithi. Olunye uphando lubonise ukwehla koburhabaxa bomphezulu ukusuka kwi-0.53 µm ukuya kwi-0.14 µm, uphuculo olungaphezulu kwe-73%. Oku kudala umphezulu onoburhabaxa obuphantsi.
6. Ubunyulu bomphezulu kunye nokungashukumi
Ukucoca nge-electropolishing kusebenza njengonyango lokucoca nzulu kunye nonyango lokuthambisa umzimba ngenyathelo elinye.
· Indlela yokusebenza: Ukunyibilika kwe-electrochemical kuhluba umaleko wangaphandle wesinyithi, odla ngokungcoliswa yintsimbi efakwe ngaphakathi, ii-oxides, kunye nokunye ukungcola okuvela kwiinkqubo zokuvelisa ezifana noomatshini okanye ukuwelda. Okuseleyo ngumphezulu ococekileyo, ococekileyo ngokweekhemikhali we-alloy esisiseko.
Ngamafutshane, nangona ukugqitywa okukhazimlayo kuyimpawu entle ebonakalayo, i-electropolishing sisixhobo esinamandla sobunjineli bomphezulu esiphucula ukusebenza kwentsimbi engagqwaliyo, ixesha elide, kunye nokucoceka kwezinye zezona zinto zifunwa kakhulu kwihlabathi.
Ixesha leposi: Matshi-05-2026